ProcesScan™ 2
Real-Time Process Control for Optimized Milk Standardization
ProcesScan™ 2 is a fully automated, on-line FTIR process control solution designed to optimize milk standardization with unmatched precision and speed. Developed by FOSS and engineered for dairy production environments, it delivers continuous and simultaneous analysis of milk composition parameters with the superior performance and accuracy of FTIR technology. It helps dairy producers maximize yield, reduce variation, and achieve product targets every single time.
Why It Leads
the Market
Eight reasons why dairy labs and farms worldwide choose ProcesScan™ 2
Superior FTIR Accuracy in Production
Gold-standard FTIR technology ensures highly reliable measurement of milk composition continuously during the production process.
Real-Time Process Control
Continuous analysis every 10 seconds enables instant process adjustments and tighter standardization control, with direct connectivity to SCADA/PLCs.
Higher Yield & Profitability
Reduces giveaway of expensive fat and protein by standardizing closer to specification targets.
Industry 4.0 Ready
Integrated digital capabilities enable automated control, remote diagnostics, and seamless PLC/SCADA connectivity.
Built for Dairy Plants
A fully CIP-compatible, IP56-rated hygienic design engineered for harsh production environments.
OUR TECHNOLOGY
The FAB Advantage
Designed for modern dairy laboratories, this platform combines speed, accuracy, connectivity and advanced milk analysis to improve productivity, quality control and herd health decisions.
01
On-line FTIR Analysis at Production
Real-time milk standardization and process control
Feature
On-line FTIR Analysis at Production
Advantage
Real-time milk standardization and process control
Benefit
mproved process control by monitoring milk parameters such as fat, SNF, protein, TS, lactose, etc. in real time
Faster reaction to variation
02
Results Every 10 Seconds
Feature
Results Every 10 Seconds
Advantage
Faster reaction to variation
Benefit
Higher Yield & Reduced Losses
Maximizes productivity and eliminates manual sampling errors
03
Automated In-Line Sampling
Feature
Automated In-Line Sampling
Advantage
Maximizes productivity and eliminates manual sampling errors
Benefit
Consistent Product Quality
Minimal calibration maintenance
04
Global Ready-to-Use Calibrations
Feature
Global Ready-to-Use Calibrations
Advantage
Minimal calibration maintenance
Benefit
Faster Installation & Startup
Seamless integration into dairy lines
05
CIP-Compatible Hygienic Design
Feature
CIP-Compatible Hygienic Design
Advantage
Seamless integration into dairy lines
Benefit
Low Maintenance & High Uptime
Easy process automation integration
06
PLC/SCADA Connectivity
Feature
PLC/SCADA Connectivity
Advantage
Easy process automation integration
Benefit
Smart Factory Enablement
07
Robust Design
Long-lasting components with no regular maintenance required for consumables
Feature
Robust Design
Advantage
Long-lasting components with no regular maintenance required for consumables
Benefit
Laboratory-grade accuracy in production without manual intervention
What It Measures
ProcesScan™ 2 continuously monitors:
- Fat
- Protein
- Lactose
- Total Solids (TS)
- Solids Non Fat (SNF)
Ideal for:
- Cheese milk standardization
- Milk powder production
- Consumer milk processing
- Condensed milk production
- WPC/MPC applications
- Whey and high-fat dairy products
The FAB
Advantage
Feature → Advantage → Benefit
| FEATURE | ADVANTAGE | BENEFIT |
|---|---|---|
| Integrated FTIR + Flow Cytometry | Dual technology in one platform | Comprehensive milk composition and herd health analysis |
| 18 Parameters in 6 Seconds | Rapid multi-parameter testing | Faster decision-making in dairy farm management |
| Up to 600 Samples/Hour | Extremely high throughput | Increased laboratory productivity |
| Ketosis Screening Capability | Early herd health monitoring | Improved dairy herd management |
| Untargeted Adulteration Screening | Detects abnormal milk patterns | Enhanced milk safety |
| Diamond Cuvette Technology | Long-lasting durable flow system | Maximum uptime and reliability |
| Advanced Fatty Acid Profiling | Detailed milk composition insights | Better nutritional and quality evaluation |
| FOSS IQX™ Connectivity | Remote monitoring & data backup | Improved traceability and control |
| Automatic Instrument Management | Upgrades without stopping operations | Reduced downtime |
| SCC & Payment Testing Integration | One-platform workflow | Simplified laboratory operations |
| High Accuracy & Repeatability | Reliable and stable analytical performance | Trusted quality and payment results |
| Global Regulatory Approvals | ISO/IDF, FDA/NCIMS & MicroVal compliant | International confidence and compliance |
The Promise
ProcesScan™ 2 is more than an analyzer—it’s a real-time decision engine for modern dairy plants. By moving FTIR technology directly into the production process, dairies can reduce variation, improve consistency, maximize raw material utilization, and unlock smarter, more profitable operations. When every drop matters, ProcesScan™ 2 ensures every decision is backed by precision.
ProcesScan™ 2
Ready to Improve Your Testing Workflow?
Speak with the IndiFOSS team to identify the right analytical solution for your product, process, and quality goals.
